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MCB Testing and Auto Riveting Machine

Innovative machine from SCR Elektroniks enhances MCB production efficiency, featuring automated testing and riveting processes, integrated safety checks and complete automation enabling single operator management while ensuring quality and compliance with IEC60898 and IS 8828 standards

This Test Bench is designed to automatically do Riveting of MCB after performing following Test's (Arch Chute Detection, Continuity, Magnetic Hold Test, Magnetic Trip Test, High Voltage Test). It has Indexing/Turn Table which has total 8 Station's and it can give output of 1 MCB per 6 Seconds

mcb-testing-and-auto-riveting-machine

  • MCB Rating – 0.5A to 63Amp (B,C & D Curve)
  • Instant setting of Magnetic test Current with Point on Wave
  • No Trip and Trip Test with display of waveform to ensure precise Current and Time measurement
  • High Voltage Test at 1.5 / 2kV
  • Continuity Test
  • LabVIEW based user friendly software for control, data acquisition, Maintenance & safety.
  • Access controller using face recognition
  • Rotating Index Table
  • Orbital Riveting system
  • Automation in Loading / Unloading
  • Test Fixture at each station
  • Pneumatic Cylinders with feedback sensors
  • Conveyor Belt for sorting Pass / Fail MCB
  • Machine Vision –AI based

  • Loading & Riveting Check
    • Utilizes machine vision for efficient rivet verification
  • Screwing & Arc Chute Detection
    • Automatically tighten's screw of MCB
    • Checks the presence of Arch Chute using special sensor
  • Precision Testing
    • Checks Continuity of the Pole
    • Conducts Magnetic Hold and Trip tests unaffected by input supply variations and deviations in impedance of MCB
  • High Voltage Tests
    • Perform's HV test across Terminals
    • Perform's HV test between Terminal & Body
  • Automated Riveting
    • Triggers riveting only after passing all pre-tests for quality.
    • Optional rivet auto insertion available
  • Sorting System
    • Picks and sorts products based on pass or fail result with optional ‘OK’ marking for approvals

  • Ensures stable current settings despite of variations in Impedance (MCB resistance) and input voltage fluctuations up to 8000A/1250A
  • Under A Single Operator – In Shortest Possible Cycle Time – Completely Automated
  • Machine meets International Standards like IEC 60898 and IS 8828
  • Automated Riveting for Passed mark MCBs
  • Operator Safety & Low Maintenance both hardware & software
  • Light curtains to protect from human interference
  • Customer – Centric – Design; Various models as per MCB curves, current rating and level of automation
  • SCR Elektroniks maintains excellent customer service and supports world wide

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